View Full Version : rob jones build thread
robj
19th February 2013, 09:45 PM
Well I've been building away for a little while now so I thought it was about time I let you lot have a look at what I've up to .
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/084_zps8651f10e.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/132_zps328f2ec7.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/155_zps07c9b65d.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/154_zpsed1b561c.jpg
few pics more to follow.
robj
19th February 2013, 09:48 PM
Few more this might take a while with a four photo limit.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/091_zpsf6bff0f5.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/093_zps092839b5.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/097_zpsc6f579c6.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/094_zps5857a593.jpg
robj
19th February 2013, 09:51 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/146_zpse642c944.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/125_zpsfe541353.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/129_zps2a268f21.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/127_zps63f0475d.jpg
ayjay
19th February 2013, 09:53 PM
Well done-you've been plugging away quietly .LOOKING REALLY GOOD :)
robj
19th February 2013, 09:54 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/120_zpsf904a55a.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/114_zpsc2649d41.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/144_zpsa499ac4e.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/100_zps7a899a76.jpg
robj
19th February 2013, 09:57 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/099_zps3c37fe94.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/014_zps0ae1064d.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/019_zps73ca748f.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/037_zps9c7f2cb6.jpg
robj
19th February 2013, 09:58 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/050_zps3903dd30.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/194_zps2b78f648.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/193_zpsb94f7abb.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/192_zps392963fb.jpg
robj
19th February 2013, 10:01 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/051_zpsa701d168.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/052_zps8148b733.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/053_zpsee65032a.jpg
A few to start with if anyone can spot anything I've done wrong let me Know.
Thanks for looking.
deezee
20th February 2013, 06:45 AM
Looks like a great build, obviously not short on equipment in the workshop!
ayjay
20th February 2013, 02:45 PM
I'm sure I saw a ghost:eek: :eek:
jason
20th February 2013, 05:19 PM
Looking really great. Good luck with it:)
twinturbo
20th February 2013, 06:28 PM
Pinto's sound good on bike carbs ;)
Even better on TB's :)
TT
robj
20th February 2013, 07:49 PM
cheers for the coments everyone. Hopefully I've put the engine together properly but there's only one way to find out. What ghost Ayjay ?
ayjay
20th February 2013, 09:49 PM
Too many pics to quote.
He's wandering round in pic7 of this thread.:eek: :o
robj
20th February 2013, 10:20 PM
I see what you mean. Its just a big sculpture of a barn owl. :D
ayjay
20th February 2013, 11:27 PM
http://i1189.photobucket.com/albums/z429/ayjay50/Untitled_zpsd0a7799e.jpg
Are you sure:eek:
robj
21st February 2013, 03:19 PM
thats great i think i should try and sell that to the artist :D
robj
24th March 2013, 07:34 PM
Made a bit more progress. I thought I'd have a go a making a silencer.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/003_zps382f79a6.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/004_zps1835fd41.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/008_zpsf645ab19.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/009_zps340fa5ec.jpg
robj
24th March 2013, 07:38 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/004_zpsa65efa1f.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/002_zps04adb108.jpg
There's a bit more work to do on it yet. I've got to make the hangers yet, and give it a coat of high heat paint. I'll pop up some more pics when it's finished.
K4KEV
24th March 2013, 09:31 PM
You is certainly taking a leaf out of my book ....why buy when you can make, good on yer bud;) ;)
robj
24th March 2013, 09:55 PM
Its mainly because I'm tight.:D
AshG
28th March 2013, 10:35 AM
looking good love the way you used ratchet straps to roll the steel for the silencer.
little word of warning take your alternator bracket off and beef it up and triangulate it if you don't it will eventually give up and leave you stranded at the side of the road. guess how i found out :D
robj
28th March 2013, 07:24 PM
cheers for the tip Ash I'll beef it up. I did start it off on the rollers but I couldn't get it tight enough so a little assistance was needed.
twinturbo
29th March 2013, 07:54 AM
That is fantastic!
TT
robj
29th March 2013, 08:22 PM
After the advice Ash gave me about the book spec alternator bracket not be up for the job i thought I'd beef it up a bit.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/001_zpsbcbd6ee7.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/002_zpse1052254.jpg
Also had a go at making a fuel. I started one in alloy but after reading about E10 fuel in the CKC mag and it not liking alloy I thought I'd have a go at a stainless one.
So I raided the scrap bit a work. Well when I say scrap bin I mean the steel off the rack next to it.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/001_zpsfe008bc7.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/005_zps8a9b8c41.jpg
robj
29th March 2013, 08:27 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/001_zps9c5667e5.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/002_zps589d53d2.jpg
I tacked it together with the mig. Can you spot where I made a mistake and had patch some extra holes I cut.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/004_zps276db108.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/003_zps024dee6d.jpg
Added some baffles not very neatly though.
robj
29th March 2013, 08:32 PM
Then I got the TIG out and welded in up.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/005_zpsba894b50.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/003_zpscad48b5c.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/004_zpsb7612296.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/006_zps290a15a6.jpg
Just hope my measuring was up to scratch and it fits the car. I've still got to add the fuel sender fuel feed and vent . Its not a light tank but it is very strong.
robj
25th January 2014, 11:05 PM
I thought I better get on with the build. I've recently moved house and now have my own garage. Better than having to drive 40 miles to my dads to work on it.Hoping to get a move on now. A quick pic to start the progress.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/100_4009_zpse06b45f5.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/100_4009_zpse06b45f5.jpg.html)
K4KEV
26th January 2014, 02:00 AM
nice to see you are still at it bud .....get stuck in:D
TheArf
26th January 2014, 03:11 PM
looking good there mate lots of pictures, where are you located.
Arfon
twinturbo
26th January 2014, 05:22 PM
And now you don't have to put up with headless Knights, bodyless horses and other wierd things.
Bet the garage does not look that pristine in 3 months.
TT
robj
26th January 2014, 06:49 PM
I'm hoping that I can keep it that way but somehow I think it won't. I'm sure the odd horses head might crop up now and again. I live in Bromborough on the wirral Arf.
TheArf
27th January 2014, 04:58 PM
Your not far from Ayjay and my-self then
Arfon
robj
27th January 2014, 08:43 PM
I've not been up this way to long. Still getting used to the area.Where are you two based.
alga
28th January 2014, 02:42 PM
Check out the map in my sig, add yourself to the thread if you like.
TheArf
29th January 2014, 08:34 AM
Hi Rob,
Ayjay and I are based in Wrexham, not that far from you
Arfon
ayjay
29th January 2014, 05:46 PM
Hi Rob,
Ayjay and I are based in Wrexham, not that far from you
Arfon
WREXHAM?
Excuse me I live in Coedpoeth-I am a hillbilly not a swampy :mad:
TheArf
30th January 2014, 11:17 AM
See, the air is that thin up there that when he drives down to normal altitude he has to adjust the fuel mixture so that the car can run on thicker air
Arfon
TheArf
30th January 2014, 11:24 AM
Rob,
I have just looked on AA route planner and you are 26 miles away 39 mins travelling time
kind regards
Arfon
robj
30th January 2014, 10:13 PM
A few of my mates live in Wrexham and used to take my fiat to all italia garage just outside ceodpoeth, in fact it probably spent more time there than at mine.
Cheers Arfon
robj
2nd March 2014, 07:42 PM
bit of an update got the engine and gearbox mounts made up this weeek.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/100_4018_zps2e56c2c2.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/100_4018_zps2e56c2c2.jpg.html)
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/100_4019_zps987ca7ed.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/100_4019_zps987ca7ed.jpg.html)
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/100_4020_zps487f510b.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/100_4020_zps487f510b.jpg.html)
Also does any body know the size and pitch of the starter motor bolts, seem to of misplaced mine.
cheers
Rob
robj
16th June 2014, 10:24 PM
A little more progress I've been working on my pedal box. Still need to drill the fixings for the master cylinder and for the cables but its getting there.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/109_zps12878867.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/109_zps12878867.jpg.html)
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/103_zps7acbcd4c.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/103_zps7acbcd4c.jpg.html)
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/123_zpsa0c9d826.jpg (http://s1325.photobucket.com/user/robmjones/media/haynes%20roadster/123_zpsa0c9d826.jpg.html)
Next on the list is to get the steering on and the suspension sorted.
Oscar
19th June 2014, 08:23 AM
Well there's a pedal box that's not going to flex! :eek:
Are those brackets machined out of solid blocks?
robj
21st June 2014, 09:31 AM
I'm hoping it won't I used voucht plans he posted. I made the brackets out of box section. I drilled the holes first to keep it square then cut the ends off.
voucht
14th July 2014, 06:59 PM
A bit late to comment but i hadn't seen your post before. how could I miss that :eek: ?
It is a very neat adaptation of my design you've made here. All aluminium and TIG welded? Nice, strong and light, I like it :) Congrats!
robj
30th November 2014, 09:35 PM
Been a while since my last post. I've not been able to get much done lately had a little accident with an angle grinder.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/184_zpsd7a66f16.jpg
Managed to go through my tendons so a bit of surgery and six weeks in a splint.
I've made a bit of progress now though so a quick update for you all.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20141130_142929_zpsebzrwnus.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20141130_140701_zpsvl2kqkpl.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20141130_140837_zpsddb3deh8.jpg
not sure if I've fitted the steering wheel a bit high though.
Cheers for looking
robj
30th November 2014, 09:37 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20141130_140724_zps15vygpz3.jpg
Also managed to get my exhaust mount finished.
TheArf
1st December 2014, 09:31 AM
Love the exhaust mount, spill the beans where from
Arfon
robj
1st December 2014, 10:29 AM
Cheers Arfon. Its a homemade effort out brass flat plate, bit of work with a hamer and some tig welding and a lot filing. Hoping it'll pass the radius test .
Dualist
1st December 2014, 09:19 PM
A steampunk exhaust mount, love it. Is the rest of the car gonna follow suit.?
TalonMotorFabrication
1st December 2014, 10:12 PM
That is a very nice piece of work well done.
That little rubber bobbin is intended to be used in compression not in shear as you have used it. As the car bounces and the exhaust vibrates the rubber and steel parts will part company after awhile.
garyt
1st December 2014, 10:28 PM
Love the exhaust mount :)
robj
2nd December 2014, 08:59 AM
Cheers everyone I thing it'll be a theme through the car.
Its ok Talon there's another mount under the silencer that takes most of the weight, with the mount the right way .
SeriesLandy
2nd December 2014, 08:04 PM
Can you get the column bearing any higher, that should help with the steering wheel height.
Do you find that the gear lever hits the handbrake? I had that problem with my extension.
robj
2nd December 2014, 08:37 PM
There seems to be enough clearance for the gear lever it just seems a bit long might have to cut it down a bit. I can't raise the bearing much it means the column hits the manifold. Bit of a re think on the cards I think.
robj
21st May 2016, 10:37 PM
been a while since I've done an update so I thought show you where I'm at.
I've stripped the chasssis back to get body work done.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160305_113406_zpshtr66etd.jpg
Thought I'd take it into work as it'll give me a bit more room. I gave it a sand blast and a repaint while I was at it.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160319_113154_zpsr6gpla0h.jpg
Started by doing the trans tunel and seat back thought It'd give me more room if the floor wasn't in the way.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160319_124942_zps7bgdpvrp.jpg
Then I stuck the floor in.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160324_171849_zpsipbqcf1k.jpg
Thought I'd have a go at the rear panel next.
robj
21st May 2016, 10:42 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160410_101250_zpscxggzbzx.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160416_095148_zpsbyw8jhhm.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160416_095241_zpswtv0qn90.jpg
Then the side panels.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160420_124532_zpsbxl3kj81.jpg
Thought I'd have a go at an alloy scuttle so I bought myself a metal shrinker/stretcher.
robj
21st May 2016, 10:52 PM
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160422_171516_zps4jxnsvhg.jpg
Cut the bulk head out more work to do on that though. Next up was the bonnet.
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160519_075839_zpsdzobsmqx.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160521_163804_zpsshnysgxm.jpg
http://i1325.photobucket.com/albums/u639/robmjones/haynes%20roadster/20160521_163828_zpswl8v1zqc.jpg.
Hopefully I'll get some more done in the week and won't leave it so long for an update.
TheArf
21st May 2016, 11:21 PM
Good to see you back up and active Rob, your ally body work is outstanding mate, I dont think I have seen anything on here to match it
Arfon
garyt
22nd May 2016, 07:57 AM
great to see your updates and that craftsmanship is outstanding it really is nice to see, will be waiting for the next pictures, ally nose ????
seriously good work
SteveH1
22nd May 2016, 08:46 PM
Thats some epic bodywork fair play.
how many hours have u in it.
Rosco
22nd May 2016, 09:11 PM
Only just read through your build, cracking! Love the bodywork, sort of wishing i had of gone the aluminium route!
robj
22nd May 2016, 09:51 PM
Cheers everyone for the comments. Garyt I think an alloy nose is a bit beyond my metal working skills I think I'll end up making a glass fibre one. I thought it would only take me a couple of weeks to do the body work Steve but that was two months of evenings ago and I've still got a fair bit to do yet. I'll get some more pics up as soon as I can.
SteveH1
22nd May 2016, 09:57 PM
Cheers everyone for the comments. Garyt I think an alloy nose is a bit beyond my metal working skills I think I'll end up making a glass fibre one. I thought it would only take me a couple of weeks to do the body work Steve but that was two months of evenings ago and I've still got a fair bit to do yet. I'll get some more pics up as soon as I can.
Ah you have to make an ali nose cone after all that work
robj
22nd May 2016, 11:01 PM
Maybe I have a go. I'll have to see if I can improve my skills first though, it's the curves on more than one plane that'll make it difficult for me.
RichardH
23rd May 2016, 06:06 AM
that car is screaming to be all alloy. if it was me and i couldnt make the nose i would pay someone to make it.
the sevenspot page on facebook has some really stunning all alloy cars that appear on it
vmax1974
23rd May 2016, 08:20 AM
I will +1 on the alloy nose although I would love to sell you a nose I would like to see you car finished how it should be an all alloy will look awesome
TheArf
23rd May 2016, 08:32 AM
Hey vmax, you had better hope he doesn't start doing the ally bodies full time mate:D
vmax1974
23rd May 2016, 09:23 AM
Hey vmax, you had better hope he doesn't start doing the ally bodies full time mate:D
LOL yeah that could be an issue :eek:
robj
23rd May 2016, 10:38 AM
I think I might try my luck and have a go but I don't have worry about it for a bit need to get it back as a rolling chassis first so I can make a buck.
garyt
23rd May 2016, 12:16 PM
sounds like not a lot of choice on the alloy nose going by the replies and I know you wouldn't want to disappoint us all.... would you :rolleyes: I'm sure it will be a tough nut to crack but boy will it look the mutts wotsits when done :)
robj
7th June 2016, 10:12 PM
Made a bit more progress over the last couple of weeks.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-06/20160607_110212_zpsf4lebqr2.jpg
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-06/20160607_110230_zps20emenzc.jpg
Done a bit more work on my bulkhead need to get some dome head bolts to finish it off. Also finished the support for the front edge of the bonnet/ nosecone.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-06/20160607_110703_zpsdnq13nfk.jpg
Also made a press for louvers so started work on a under tray for the engine bay. Needs a lot of finishing but not to bad for a first atempt.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-06/20160607_110440_zpsb1tcwdkl.jpg
robj
7th June 2016, 10:13 PM
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-06/20160607_110452_zps4fylfr9q.jpg.
I'll get some more pics up shortly.
SteveH1
7th June 2016, 10:43 PM
Ohhh thats nice. Any more info on how u made the press and how it works
Lookin good
robj
7th June 2016, 11:04 PM
Its not as fancy as some presses I've seen, its only made of mild steel so I have to cut a slot first don't thick it's up to cuttting the metal as well. I just tap it with a hammer to press the shape seems to work ok. I made it from 12mm plate cut on the band saw at work and welded the bits together. Took a lot of trial and error to get the fit right for the socket I kept crushing the sheet.
SteveH1
8th June 2016, 07:48 AM
Cool seems to do the job though.
What do u do for a living
RichardH
8th June 2016, 07:49 AM
your definitely not getting to put a fibreglass nose on that now
TheArf
8th June 2016, 08:23 AM
Totally agree with the previous post, you have now set the bench mark for body work and a fibreglass nose just won't make the grade. Joking aside your body work is stunning but I know that an ally nose cone would be an absolute nightmare to fabricate.
keep up the stunning work
arfon:)
garyt
9th June 2016, 11:27 AM
sorry but I have to agree with everyone ... You just can not put a fibreglass nose on there now, yes it will be tough but think of the end result.
I really take my hat off as the craftsmanship is simply outstanding. The attention to detail is very impressive I mean how easy would it have been to simply put the cushioning rubber in a strip but no you did it your way and it really looks good, its the little touches that really take the work up another level.
Keep at it :)
robj
18th September 2016, 09:12 AM
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-09/20160917_143810_zpsdhdc7pfw.jpg
thought its about time I got moving again so it loading up time to get it home.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2016-09/20160917_200920_zpsjtllgpk2.jpg
And back in the messy garage needs a good sort out.
robj
21st May 2017, 09:19 PM
Small update its been a while since I've posted anything.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_203733_zpszfhmmo49.jpg
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_203635_zpsac8ja6is.jpg
I did a bit of a re jig on my roll cage replaced the front hoop and added some side bars.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_203758_zpsy0mapsig.jpg
I made a couple of seats just need to learn upholstery now.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_203511_zpsuykzz9if.jpg
And managed to get the diff and wishbones fitted.
robj
21st May 2017, 09:22 PM
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_203956_zpss56zlpyz.jpg
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170521_205212_zpswm2kpcht.jpg
I also made a new gear stick lever and knob.
norton
21st May 2017, 09:46 PM
Oh noooo, I've been daydreaming about making my ally scuttle and bonnet for ages and the last thing I needed was more inspiration!
robj
1st June 2017, 09:36 PM
bit more progress tonight got the rear shoes fitted.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-06/20170601_210428_zpsxsunene1.jpg
also had a go at making an english wheel with left over steel at work. I've had a bit of a go with it but I'm going to need a fair bit of practice before trying some body work.
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170522_152502_zpstxw3jwq7.jpg
http://i1325.photobucket.com/albums/u639/robmjones/Mobile%20Uploads/2017-05/20170522_152551_zpsnvzban3l.jpg
robj
5th January 2019, 08:46 PM
It's been a while since I've been on the forum but I've still been tinkering away, it must be the slowest build in history but anyway I thought I'd show you lot some of the work I've been doing on the roadster.
https://i.imgur.com/Ie05fDr.jpg
https://i.imgur.com/V36Lmsa.jpg
https://i.imgur.com/7oKWXnY.jpg
https://i.imgur.com/Nw9yePE.jpg
a few of the nose cone I've been working on. more to follow
robj
5th January 2019, 08:53 PM
started to weld it together lot more work to do yet.
https://i.imgur.com/rV9Zrium.jpg
https://i.imgur.com/4IVLgxnm.jpg
Also started an aero screen.
https://i.imgur.com/PpzoN3Hm.jpg
https://i.imgur.com/RUCEUTCm.jpg
robj
5th January 2019, 09:06 PM
Started some arches as well.
https://i.imgur.com/cPmSZ8Bm.jpg
https://i.imgur.com/nss1ylqm.jpg
the rears under way.
https://i.imgur.com/sCGuDYvm.jpg
https://i.imgur.com/6kM7JxSm.jpg
robj
5th January 2019, 09:08 PM
https://i.imgur.com/Lm4K15Um.jpg
https://i.imgur.com/dOt2yZOm.jpg
https://i.imgur.com/IGLFxDlm.jpg
Started the fronts to.
robj
5th January 2019, 09:10 PM
And as she stands at the moment the body work still needs some refining but it's getting there.
https://i.imgur.com/d8gamrom.jpg
https://i.imgur.com/kIsjxIHm.jpg
I'm very quickly running out of room in the garage.
twinturbo
6th January 2019, 06:54 PM
Wow, Not many people roll their own body! Hats off to you!
As for the longest build, doubt it. I have been going for 9 years and not touched it in 4!
H-L-Smith
7th January 2019, 02:06 PM
Yes, your work is very impressive. The shop in the background of these latest photos hints at some involvement with sculpture, which would be a confidence builder. Even so, those clamshell shapes are a complex and sophisticated 3D shape, and your work looks excellent. They are quite an accomplishment.
robj
10th May 2020, 10:21 PM
Evening everybody, it's been a while since my last post so I thought I'd give you all an update.
https://i.imgur.com/VmIcNQum.jpg
managed to get the rear arch metal work finished.
https://i.imgur.com/dY2zNWZm.jpg
https://i.imgur.com/mIAPBOUm.jpg
Built a new exhaust
https://i.imgur.com/RL8U172m.jpg
put a bracket for the headlight front indicators together just need to make the bracket that attaches to the clamshell wings.
robj
10th May 2020, 10:30 PM
Thought I'd start on the trans tunnel cover.
https://i.imgur.com/1ExbngRm.jpg
https://i.imgur.com/aImP4zfm.jpg
https://i.imgur.com/DuIMylkm.jpg
https://i.imgur.com/JYXxxmOm.jpg
robj
10th May 2020, 10:36 PM
https://i.imgur.com/X7BzyMjm.jpg
https://i.imgur.com/sj7wLsem.jpg
Start off by making a foam pattern then moulding it.I then produced a wax from the mould and got it cast at work, then a lot of sanding later got the metalwork finished just need to make some gaiters the handbrake and gear lever.
robj
10th May 2020, 10:39 PM
https://i.imgur.com/3RUKHHTm.jpg
https://i.imgur.com/IENlqvDm.jpg
https://i.imgur.com/3k6LnCKm.jpg
started to rough out the dash but still need to do some more work on that so will need to do another update when it's finished
robj
10th May 2020, 10:44 PM
https://i.imgur.com/AQOag6am.jpg
https://i.imgur.com/3jMUu5rm.jpg
https://i.imgur.com/zKHt1Zam.jpg
https://i.imgur.com/BuseMLrm.jpg
Started work on the inlet manifold as well, using a set of triumph speed four throttle bodies hope they work out ok I've spent a while putting these together.
twinturbo
11th May 2020, 06:01 AM
Some amazing work there, really true craftmanship.
TT
robj
11th May 2020, 07:42 PM
Thanks twin turbo. Trying to make the most of the lock down and get a good bit done.
jps
11th May 2020, 07:49 PM
Amazing work. I would say it's inspiring, but i'm just off to the garage to start chopping my car up with the hacksaw....
robj
17th May 2020, 09:58 PM
evening all bit more of an update managed to get chance to start work on a rear diffuser still got to work out the fixing points but it's a start.
https://i.imgur.com/PV7p8hmm.jpg
https://i.imgur.com/mz9DInDm.jpg
Also managed to get some brackets made for the seats. They're 3rd row seats out of a volvo XC90 not a bad fit.
https://i.imgur.com/wk2Kzt3m.jpg
https://i.imgur.com/9MSqtx9m.jpg
robj
17th May 2020, 10:00 PM
https://i.imgur.com/YirzKStm.jpg
https://i.imgur.com/kPZKUxQm.jpg
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