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-   -   mx5 based build (http://www.haynes.co.uk/forums/showthread.php?t=13657)

Mking 11th June 2016 01:52 AM

Build looks great and good to see a build coming along in my neck of the woods. I look forward to seeing it progress.

RichardH 11th June 2016 06:55 AM

cheers matt need to catch up sometime, i am just over the bridge in dalgety bay.
there is a completed car in balerno, i asked the guy for a look/run in the car but he never replied after that.

rpjg1975 11th June 2016 12:44 PM

Word of warning.....before fully welding the cross bar it might be worth bolting the roll bar down...I tacked mine then removed it to fully weld and found it had warped....

RichardH 11th June 2016 03:10 PM

yep i bolted the plates down, welded the hopp to the plates, then welded the harness bar in place. removed it then to weld the threaded bits for the harness and it still moved a bit, only a couple of mm though so not too bad

Mking 11th June 2016 03:35 PM

Quote:

Originally Posted by RichardH (Post 103818)
cheers matt need to catch up sometime, i am just over the bridge in dalgety bay.
there is a completed car in balerno, i asked the guy for a look/run in the car but he never replied after that.

Great, I look forward to it.

RichardH 11th June 2016 06:18 PM

seats and roll bar in today, need to figure out the two diagonals now

RichardH 13th June 2016 11:58 AM

well i did a few hours on the wiring loom last night, i can now turn the key and get milage on the dash and crank the engine over, very tempted to go get some fuel but i will resist as theres welding to be done around the tank area yet.

garyout 13th June 2016 12:24 PM

Hi Richard good to see your recovering well from op and your cracking on with your build. The one thing I'm not looking forward to doing is the wiring

Gary

Dave F 13th June 2016 02:25 PM

Quote:

Originally Posted by RichardH (Post 103830)
seats and roll bar in today, need to figure out the two diagonals now

Where did you get your seats?

RichardH 13th June 2016 03:59 PM

the seats came from ebay, kitbitdirect i think, just search kit car seats

Dave F 13th June 2016 04:21 PM

Quote:

Originally Posted by RichardH (Post 103843)
the seats came from ebay, kitbitdirect i think, just search kit car seats

Thanks For that.

RichardH 22nd June 2016 08:35 PM

so mucho progresso. wiring is almost all figured out, i have bulbs on the ends of the loom all working except the reverse light which i need to test the switch.
the engine cranks over and gives me sparks, i have fuel pump etc to. all the coolant pipes are on and polo expansion tank fitted, i will through time replace the hoses with silicone ones bu thats £50 i dont need to spend just now. timing belt replaced , the belt was ok but the two idlers were shot. clutch hydraulics have been in for a while but never filled with fluid so i bled that and boy was i cheesed off , i used the 0.7 master per saturn and the pedal is proper heavy. so a 0.625 master is on order. i presume its a miss match with the slave as pedal geometry and master size matches my defender 110, i will update on that one.
sports cat arrived today £70 ebay and the rest of the exhaust arrives tomorrow from mij again on ebay, silencer/hangers/pipe/iva tail/bends £106

RichardH 26th June 2016 01:16 PM

It lives , put some fuel in , exhaust sitting on axles stands, let the pump prime and it cough unit life first time , so happy big milestone

garyt 26th June 2016 05:34 PM

nice one , its a great feeling of relief and satisfaction when you get to start her up, well done

flyerncle 27th June 2016 10:16 AM

Pedal pressure could be down to the fact there is no servo assistance to boost pressure,try driving your daily and try brakes with engine off you will see the difference it makes and for legal reasons do it off the road.:D

RichardH 27th June 2016 03:08 PM

Quote:

Originally Posted by flyerncle (Post 103993)
Pedal pressure could be down to the fact there is no servo assistance to boost pressure,try driving your daily and try brakes with engine off you will see the difference it makes and for legal reasons do it off the road.:D

think you mis read i was talking about the clutch. 0.625 master now fitted and it seems a lot better, as for trying brakes without servo i recently did in my defender, downhill offroad my servo split at just the right moment. new boxer shorts required.

flyerncle 27th June 2016 03:16 PM

I did,my humble heartfelt appolagies.:p

RichardH 27th June 2016 03:55 PM

oh well after my joy of starting first time yesterday down with a bump today. fuel tank has a tiny pinhole in the alloy weld so i will need to remove the tank and have that welded, and it look slike my ecu has given up.
my donor had a swimming pool in the floor when i got it and the ecu plugs were about 2 inches under water. i cleaned the plugs and connections with contact cleaner and all was well and before i fired the car i had been testing the circuits and occasionally had to spray contact cleaner in one ecu plug. now today i cannot get it to go at all no ignition lights. tried contact cleaner again no joy this time, i took the ecu to bits and cleaned inside resoldered every pin and tested for continuity from the wires through the plugs to the pcb itself all good and i think i have 12v everywhere required, it once gave me ignition lights when i moved the pcb or plugs, so looks like new ecu/imobiliser/keys

K4KEV 27th June 2016 05:04 PM

Richard.....drain the tank then clean the area where the pinhole is with thinners then a dollop of JB weld over it....had one on my tank, did this and it has never leaked in nearly 3 years of having fuel in it.

Dave F 27th June 2016 05:15 PM

Quote:

Originally Posted by K4KEV (Post 103997)
Richard.....drain the tank then clean the area where the pinhole is with thinners then a dollop of JB weld over it....had one on my tank, did this and it has never leaked in nearly 3 years of having fuel in it.

I'll second JB weld, that stuff is fintastic, I had a chain go through my engine casing on my dirt bike, a dollop of JB Weld and 2 years later still holding. The secret is in the preparation.

RichardH 27th June 2016 05:34 PM

thanks guys i have used this before, not sure how the iva man would view it though?

K4KEV 27th June 2016 05:55 PM

Did mine before IVA and he made no comment about it (he did spot it)

RichardH 29th June 2016 03:48 PM

replacement ecu arrived today instant fix thankfully

RichardH 1st July 2016 06:35 AM

moved under its own power for the first time

RichardH 9th July 2016 09:50 PM

going to need more fuel soon, cant resist starting it every time i go in the garage:D


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