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CTWV50 8th July 2012 10:55 PM

Quote:

Originally Posted by Davidbolam (Post 75689)
The year is 1991. I have trawled the Internet but only managed to find a 1992 diagram and that doesn't make too much sense. David

It's ok I checked the 94 wiring. Black and yellow is earth and the other wire with the grey rubber boot cover is positive. The white and black are the main fuse connections. the main fuse has to be unbolted iirc to remove the fuse box hence why they are loose. So the battery wire goes to the starter in black comes away from the start in black and goes to the 80A main fuse and the fuel injection 30A fuse and the continues from the main fuse in white to the alternator and the ignition switch were it meets the other Black and Blue wire wire from the starter. HTH. :)

skov 8th July 2012 11:06 PM

At the battery end, I'm pretty sure the black/yellow one is ground.
The only place the battery+ goes is the main fuse box and the starter motor.
Thick black wire to to starter, thinner one to fusebox.

At the fuse box end the two ring terminals bolt inside the main fuse box, one either side of the main 80A fuse.
Black one is battery+, the white one is alternator output.
It's a bit fiddly getting them in and out of the fuse box if I recall...
There's a little 'door' that opens on the side to help with access.

Davidbolam 8th July 2012 11:17 PM

Thanks to both of you for your help. I think I understand. I will have another look tomorrow. David

Davidbolam 10th July 2012 11:03 PM

Tonight I have spent ages removing tape from the mx5 loom. There must be a couple of miles of the stuff and it's soooooo sticky.



Davidbolam 12th July 2012 12:42 AM

What's this?
 
Does anyone now what this is for. Can't find it in the loom diagram. If is on the offside close to the headlight. It's not the pop up headlight actuator as I have already chopped that out.

thanks david


CTWV50 12th July 2012 12:45 AM

Sorry no idea, could be optional equipment! :confused:

skov 12th July 2012 08:25 AM

I think it might be for air con, not 100% sure though.
Can you trace the wires and see where they go?

Davidbolam 12th July 2012 10:32 AM

I was thinking it could be the air con. The terminal ends a blocked with what looks like rubber so hopefully it not needed. (chop chop:) )

There seems to be thousands of wires. I was going to leave them all in place but the loom is suprisingly heavy and I want to reduce weight wherever possible.

If I had taken the loom from the donor myself I would have put a lot more labels on.

I have lost the pop up headlight's, the washer system and the wipers. I just need to find the heater controls and blower motor wires. (None of these seem to correspond with the wiring diagrams).

skov 12th July 2012 10:45 AM

It's not the easiest loom to work with is it!
Part of the problem I had with the diagrams is that they don't detail any of the intermediate connectors between the different sections, which makes it a bu99er to follow.
It's well worth stripping out everything you don't need though, there's a few kg's of dead weight in there!

Davidbolam 12th July 2012 11:35 AM

I was finding it very satisfying looking at how many bits I had saved last night!!

vmax1974 12th July 2012 11:45 AM

Would be interesting to weigh everything you lose off the electrical system x x x x x x x

Johno 12th July 2012 09:19 PM

Hi David,
Here's a link to a download for the Miata 1991 wiring diagram http://www.madracki.com/miata/wiring.html
Helped me out big time when I stripped my loom.
Cars really coming on now. It's a nice feeling when you can bolt stuff in and leave it there.......:D

Keep up the good work and keep the piccy's coming....:)

Johno

ps....... I also have a PDF workshop manual for the 1990 if it's of any help''''

Davidbolam 13th July 2012 12:38 AM

Random wires of the day!!!
 
Has anyone got any suggestions what this might be off??

Looks like a radio connector but it's not on any of the diagrams..



Davidbolam 13th July 2012 12:41 AM

I just answered my own question!! I went on eBay and searched for the part and managed to match the wires to the photo

David

Look at what I have saved so far!!!


Davidbolam 15th July 2012 08:57 PM

Fuel Pipes
 
Is it taboo to have the fuel pipes next to the wiring loom under the bonnet. I am trying to route the pipes but there are so many wires for the mx5 some of the pipes/wires may have to cross.

David

Davidbolam 16th July 2012 09:57 PM

Tonight I made some progress with tidying up my loom. Until.... I traced my horn wire back through the harness and it ended at a plug!!! With no other plug to match. with the aid of skov's wiring diagram I realised that there should be a horn relay here. More parts to buy!!!! :D

skov 16th July 2012 10:08 PM

I might still have the horn relay, if I can dig it out you're welcome to it.
Post up a pic of the connector and I'll have a look.

EDIT: Found it! PM me your address and I'll stick it in the post.


Davidbolam 16th July 2012 10:23 PM

Connector
 
Here is what it looks like

http://www.autolinkmx5.com/relay-hor...sed-1131-p.asp

The connector looks like this...



If you have the would be great please

I can PayPal you some money to cover it

Davidbolam 16th July 2012 10:33 PM

You got there first.

Pm sent mate

David

Davidbolam 17th July 2012 09:36 PM

Decided to put some power through my loom tonight. No sparks or fires!!! ..... But not much else either. The headlight relay seemed to click on and off with the light switch but that was about it. When I flash the lights the fuel and oil pressure gauges seem to jump to max.

Has anyone got any ideas?

skov 17th July 2012 09:46 PM

Flat battery?
Missing Earths?

Davidbolam 17th July 2012 10:07 PM

Hi John thanks for sending the relay.

The earths could be the thing. There are no lights on the dashboard at all though. Not even dim ones.

David

skov 18th July 2012 11:12 AM

Check your main fuse (and the connections to it).
Headlights are about the only thing that don't go through it, so if that's gone your headlight relay will work, but pretty much nothing else will!

Davidbolam 20th July 2012 09:32 PM

The engine turns!!!!
 
Tonight I went out in the garage with the multimeter. I was double checked the connectors and the earth supply for the ignition switch as previously I couldn't get any power to the clocks etc. :mad:

I realised I had totally the wrong plug in there. Swapped it around for a more beefy looking one and turned the key. It turned straight away ( took me totally by suprise) :eek:

I am going to put in the tank on Sunday so will get a bit of magic juice from the petrol station when I do the groceries at the weekend and have a spare pair of duds to put on afterwards.:)

My horn is ready to put in as well thanks to skov for sending me his spare relay.


David

skov 20th July 2012 11:42 PM

Nice one David!
Don't think I ever would have guessed that was the problem! :D

Don't forget to record a video of your first start, it's traditional!
Any chance of seeing some pics of your loom routing too?

Davidbolam 20th July 2012 11:52 PM

I will make sure I video the start. My loom routing at the moment is just plonked on the chassis. Now that it works I am going to tidy it up a bit more. I think most of it will be hidden under the scuttle though.

Davidbolam 23rd July 2012 09:34 PM

I recd my tank yesterday from Nathan that was built by k4kev. It is a work of art and will almost be a shame to hide it under the bodywork. I also got my roll bar and that will br going off the powder coaters shortly.

PorkChop 23rd July 2012 09:43 PM

Quote:

Originally Posted by Davidbolam (Post 76346)
I recd my tank yesterday from Nathan that was built by k4kev. It is a work of art and will almost be a shame to hide it under the bodywork. I also got my roll bar and that will br going off the powder coaters shortly.

I saw that roll bar - it's a lovely piece of work :)

Davidbolam 26th July 2012 11:31 PM

New bits
 
Here is a picture of my Saturn/nts tank and roll bar




Davidbolam 17th August 2012 08:21 PM

Bulkhead/scuttle/battery tray
 
Hello,

In front of the scuttle there is a piece of horizontal aluminium that the battery sits on. My question is?? Does the aluminium stop short, on top or go past the rearmost (near the front of the scuttle) chassis tubes running side to side on the car.

I am trying to fit this before ordering my body kit.

Is there anything wrong with using rubber fuel hose if it is securely mounted and doesn't run through the interior compartment of the car. I would like to use it under the bonnet between the end of the tunnel and the engine. My fuel lines are going to be running down the near side of the car and the inlet manifold is on the offside.

David

alga 18th August 2012 12:44 AM

In fact, the Saturn scuttle stretches about a third into the distance between TR9 and TR8. I made ally panels that sit firmly on those tubes, the scuttle is relatively easily removable and sits on top of it. There is some concealed space to organize wires etc. on.

Davidbolam 5th October 2012 02:38 PM

It's been quite a long time since my last post. I have fabricated a new support for the diff, completed all of my fuel lines and installed my tank.

It's been on axle stands for a few weeks so at lunchtime I pushed it outside took some super unleaded from my lawnmower supply and attempted to see if it would run.

IT RUNS!!!!! I wasn't expecting it to sound like a Lancaster haha. A few niggles as the ecu wasn't earthed correctly but it now runs really nicely.

Now I need a radiator ans some brake hoses.

David

spud69 5th October 2012 04:44 PM

Well done David, its always a happy milestone when you get it running.

See if you can put some vid up on youtube.

Andy

K4KEV 5th October 2012 05:53 PM

yay...nice one Dave....spurred me on that has

skov 5th October 2012 10:52 PM

Nice one David!
Going to need to see some video proof though!

Davidbolam 5th October 2012 11:36 PM

I will upload some video ASAP. Skov , I don't know hoe you sat inside the garage and started yours!! Mine was very loud.

Davidbolam 12th October 2012 04:08 PM

First start video
 
Here is the proof that it works!

http://www.youtube.com/watch?v=973FF...e_gdata_player





:D

Davidbolam 3rd November 2012 12:51 AM

Progress
 
I have managed to link up my hydraulic clutch to the slave cylinder and it appears to work! I have used the same principle as skov to replace the clutch switch from being mechanically operated to using a hydraulic switch in the line.



I also recd my seats from kit parts in hull today.

Quite comfy but certainly snug!



David

skov 3rd November 2012 07:57 AM

Nice one David.
What's the clutch pedal feel like on yours?
Mine's a bit on the heavy/stiff side. I think I might have to change the master cylinder or make the pedal longer at some point...

Davidbolam 3rd November 2012 10:49 AM

Quote:

Originally Posted by skov (Post 79903)
Nice one David.
What's the clutch pedal feel like on yours?
Mine's a bit on the heavy/stiff side. I think I might have to change the master cylinder or make the pedal longer at some point...

Hi mine is alright. It's no harder than the one in my wife's golf gt. I am going to have a go with the multimeter later to see if the switch works with the pressure in the line.


I had the hose made by furore and they did a very good job. I am planning to have my brake hoses made there as well.


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