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-   -   Bonzo's progress (http://www.haynes.co.uk/forums/showthread.php?t=5177)

Enoch 12th October 2010 07:39 AM

Looking good Ronnie:) I love the colour, very striking.
Enoch

spud69 12th October 2010 10:33 AM

Very nice Ronnie, and good to see your build coming on. Does look nice in that colour to.....;)

Keep it up.....AndyH

K4KEV 12th October 2010 11:10 AM

Yea yea yea....Traffic Red Rocks:D :D must get on wi mine:(

Wgroove 12th October 2010 02:47 PM

Quote:

Originally Posted by Bonzo (Post 46536)
Sorted Wim :) :)

Thanks for the pictures Ronnie !

Looking awesome ! Nice job ! :p

Bonzo 16th October 2010 01:47 PM

Some progress today .... It fits
 
Some of you may have read that I wanted to try a plastic inlet manifold out for size !!??

Got busy first thing this morning & took the hacksaw to the engine bay brace ( TR5 ) .... Ohhhh, that felt so naughty :D

Before I did any cutting, I had a quick measure up just to make sure that I was not going to run into any major setbacks ( Concerned about the engine mount )

Well, what a difference, fits like a glove :)

I'll have to re-route the steering shaft a little but I can live with that.

Here's a couple of pictures, I have placed a batten accross the scuttle & nozecone to give some idea of levels.

Here's the original Alloy Zetec manifold fitted, way too tall !!??



Here's the plastic inlet manifold fitted, see how much room has been gained.



All in all, it should give me a head start towards an early engine run .... who knows, even a wee test drive !!

Wgroove 16th October 2010 02:22 PM

Nice job Ronnie !
Did you made the plastic manifold by yourself ??

Greetz,

Wim

Bonzo 16th October 2010 03:34 PM

Hi Wim

No, the manifold is a standard Ford one :)

It came from an 1998 Ford Escort Mk5/6 .... Alloy inlet manifolds were originally fitted to the earlier models & were replaced by downward hanging plastic inlet manifolds in about 1997/98 ?

They were fitted to the late 1.6 & 1.8 Zetec engined car's

I am not sure if this manifold was also fitted to the later Mondeo's !!??

The one I picked up was from a 1.6 litre model .... Easy got as it was laying on the floor, next to the car.
Next time I am at the breaker's I will collect the correct 1.8 Litre version, I strongly suspect that there will be a difference in the size of throttle body between the 1.6 & 1.8 ;)

Just need to do a slight modification to the steering extension shaft & the job will sorted :cool:

richardk 16th October 2010 04:32 PM

Nice work there Ronnie, glad things are improving for you as well my mate, Car looks fantastic and that colour is going to look very striking indeed. Take care mate and see you next year hopefully!

Rich

Bonzo 16th October 2010 04:42 PM

Thank's Rich :)

This year has been a long hard slog for me but at last Things are moving in the right direction ;)

I would love to park up alongside you all next year but more likely to be 2012 :o

Mind you, if my energy & motivation holds up .... Never say never, long time between now & next May :D

alga 16th October 2010 04:49 PM

Always nice to see progress pics! Nice job, Ronnie!

Wim, this manifold has been fitted to Mondeos. I have one of those. Ford Focus blacktops have a similar one too.


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