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  #1  
Old 22nd November 2009, 07:15 PM
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Bonzo Bonzo is offline
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Smile Playing with Tig

Unable to make Exeter show ( again )

I have been sulking away in the workshop looking for easy sit down jobs.

Junior gave me a hand to fit the alloy rear panel & I am part way through making the fuel tank

Recently bought an AC Tig welder, inverter type

It works well for a cheap Ching-Chong bit of kit.

Now, I have not tig welded alloy for almost 25 years & was pleased how quickly I got the hang of things once more.

Here is a test piece I done before starting the tank



2mm alloy sheet, corner weld, no filler rod needed, 2.4mm Zirc tungsten, 110 amp ( ish ), argon flow 10L, number 8 cup.



Here's another of the partly made tank fitted in its place.




Baffle plates & endcaps next

Oh....Get Junior to take me on a jolly to find some alloy tube for the tank fittings !!
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  #2  
Old 22nd November 2009, 07:34 PM
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RAYLEE29 RAYLEE29 is offline
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That looks great id be very suprised if that leaked
Ray
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  #3  
Old 22nd November 2009, 07:34 PM
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How do you get away with no filler rod?
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  #4  
Old 22nd November 2009, 07:35 PM
davielad davielad is offline
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good stuff bonzo,
and very neat fit.
i was looking at those chinese tig's. cheap as chips.
wat make is yours?
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  #5  
Old 22nd November 2009, 07:39 PM
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RAYLEE29 RAYLEE29 is offline
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no filler rod actually makes it easier as your not introducing a different metal
sometimes its best to cut thin strips of the parent metal when welding and fuse them together
you can tig copper and brass using this method
sometimes adding a filler rod actually puts impurities into the weld
all my own opinion
Ray
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  #6  
Old 22nd November 2009, 07:47 PM
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DaddyA DaddyA is offline
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Hey Ronnie that looks nice,

you open for orders????
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  #7  
Old 22nd November 2009, 10:53 PM
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Quote:
Originally Posted by DaddyA View Post
Hey Ronnie that looks nice,

you open for orders????
i was thinking the same thoughts too

Ronnie that looks stunning

cheers
andy
ps... the talk about root & cavities reminds me i need to go to the dentist
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  #8  
Old 22nd November 2009, 11:37 PM
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Bonzo Bonzo is offline
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Quote:
Originally Posted by HandyAndy View Post
i was thinking the same thoughts too

Ronnie that looks stunning

cheers
andy
ps... the talk about root & cavities reminds me i need to go to the dentist
Trust me Andy mate..............You wouldn't want me to fill your cavity with that bit of kit !!??

Mind you, I wouldn't feel a thing .....Guess where I would put the earth clamp

That reminds me of two scottish, gay dentists......Ben Doon & Phil McCavity

Custom tanks, may very well be on the cards !!
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  #9  
Old 22nd November 2009, 07:51 PM
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Talonmotorsport Talonmotorsport is offline
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oh ok I see now just lay the strip over the join and fuse it all together or use the strip like filler rod?
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  #10  
Old 22nd November 2009, 08:01 PM
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RAYLEE29 RAYLEE29 is offline
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you can do either
but i think ronnie just fused the two pieces together
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