Haynes Forums  

Go Back   Haynes Forums > Haynes Roadster Forums > Running gear
FAQ Members List Calendar Search Today's Posts Mark Forums Read

Reply
 
Thread Tools Display Modes
  #1  
Old 6th November 2009, 01:09 AM
AshG's Avatar
AshG AshG is offline
Super Moderator
 
Join Date: Jul 2008
Location: Rochester
Posts: 1,882
Default I Want To CRY!!!

I just spent two evenings making my tank out of ali. got it all spot on and welded up and pressure tested it. everything was perfect on with no leakes. then i cocked up. i turned the pressure valve on the compressor the wrong way and it pushed out the sides of the tank which cracked the spot welds on the baffle in the middle. so i now have a nice fuel tight tank but the baffle is flapping around inside. grrrrr.

i dont have the time or energy to chop it open and sort it out. does anyone remember the name of that bloke that makes them? or have any contacts that can make me one?

Cheers Ash

this is the one i made. the ali welding isnt visually perfect but it was fuel tight :-(

Reply With Quote
  #2  
Old 6th November 2009, 01:17 AM
HandyAndy's Avatar
HandyAndy HandyAndy is offline
Senior Member
 
Join Date: Jan 2009
Location: cleveland
Posts: 3,917
Default

sorry to hear of your mishap Ash,

but as you,re probably feeling pee,d off at the mo, give yourself a break from the tank until the weekend then just cut the end panel off & re spot the baffle,
if you have made that tank in 2 evenings then i reckon you could have the repair done in 2 hrs, once you,ve cleared your head of the frustration.

maybe thats not what you want to hear right now but give it a go mate, thats a nice tank, take a deep breath & sort it over the weekend.
i know time is tight too but you CAN do it .

cheers
andy
__________________
Flat Pack Chassis Kits for sale, contact me at andyroadster@yahoo.co.uk
Reply With Quote
  #3  
Old 6th November 2009, 01:18 AM
jasongray5's Avatar
jasongray5 jasongray5 is offline
Senior Member
 
Join Date: Feb 2008
Location: Western Australia, Home is Devon
Posts: 354
Default

Gutted for you Ash,

Bloke on LCB is called "Deneo"

Apparently send him a drawing of what you want, and he will make it!
Reply With Quote
  #4  
Old 6th November 2009, 01:49 AM
AshG's Avatar
AshG AshG is offline
Super Moderator
 
Join Date: Jul 2008
Location: Rochester
Posts: 1,882
Default

andy i would normally hack it open and tig it back up but i have run out of argon and dont really want to get a fresh bottle as i wont use it up and dont want to pay the rental on it. i am also low on ali rods and dont want to spend money on a whole pack that i wont use.
Reply With Quote
  #5  
Old 6th November 2009, 08:22 AM
Tatey's Avatar
Tatey Tatey is offline
Senior Member
 
Join Date: May 2009
Location: Leicester
Posts: 827
Default

Ash you don't happen to know anyone near by who owns a tig do you?
__________________
1.8 Silvertop Zetec (ZX6R Carbs + Megajolt) + Type 9

My Build Blog: http://www.haynes.co.uk/forums/showthread.php?t=2736 - Last Update: 31st October 2020

Total Spent so far: Stopped counting
Reply With Quote
  #6  
Old 6th November 2009, 08:37 AM
Bonzo's Avatar
Bonzo Bonzo is offline
Senior Member
 
Join Date: Jul 2007
Location: Cornwall
Posts: 3,321
Unhappy What a Bummer

Devestated for you Ash

Perhaps a locost option would be to use a small spot weld drill & plug weld the baffle back in place.

I know you have run out of Argon, perhaps there is someone local who can do a couple of plug welds for you ??

Hope you get it sorted
__________________
I am not a complete idiot...........Some of the parts are missing !!
Ronnie

www.roadster-builders.co.uk
Reply With Quote
  #7  
Old 6th November 2009, 09:33 AM
AshG's Avatar
AshG AshG is offline
Super Moderator
 
Join Date: Jul 2008
Location: Rochester
Posts: 1,882
Default

i can do that ronnie but the problem is getting the baffle back in the right place as there is very little space to get any tools into the tank to put it back.

im kicking myself now because i knew i should of welded it properly rather than spot welding it.

i dont know anyone local that has an ac tig. normally people come round to use mine lol
Reply With Quote
  #8  
Old 6th November 2009, 10:13 AM
Bonzo's Avatar
Bonzo Bonzo is offline
Senior Member
 
Join Date: Jul 2007
Location: Cornwall
Posts: 3,321
Default

I didn't realise that the baffle had come away completely

Just wish I was in a position to help Ash. Got Argon, got filler rods but 400 miles away ain't a lot of help

If only we had the benefit of hindsight
__________________
I am not a complete idiot...........Some of the parts are missing !!
Ronnie

www.roadster-builders.co.uk
Reply With Quote
Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT +1. The time now is 04:25 AM.


Powered by vBulletin® Version 3.6.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.