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  #1  
Old 30th December 2012, 04:51 PM
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voucht voucht is offline
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Default DOHC MT75 ground clearance

Hi,
Sorry I multiply the threads for my engine/gearbox set-up problems, but I'm still struggling. Thinking again about installing the DOHC+MT75 and modifying the trans. tunnel. Not sure yet, but I have a question about this set-up :

Did anyone fit a 2.0i DOHC + MT75 gear box in the Roadster ? If someone did, could you please explain me how you managed the ground clearance problem ? The lowest point of the MT75 gearbox is leveled with the lowest point of the DOHC oil sump. So it is useless to shorten the sump if the gear box is lower anyway, but the ground clearance problem remains. What is the solution ?
Thank you for your answer and advices.
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  #2  
Old 30th December 2012, 07:52 PM
Matthew Matthew is offline
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Hi

I've fitted the DOHC + MT75 into my car and have hopefully solved the ground clearance issue by cutting the bottom two mounts off the bellhousing flange, leaving the base more or less flush with the curved section. This gains you about 25mm and I'm planning to shorten the sump by the same amount.

With the scuttle/nosecone I've got this still leaves me with a need for a bulge in the bonnet

Matt
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  #3  
Old 30th December 2012, 08:48 PM
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voucht voucht is offline
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Hello Mat,
Thank you for your reply. OK, I see what you are planning. My problem is shortening the sump : it is in aluminium and I can't weld aluminium
I still have to think about that. Thank you for your help. Could you please keep me posted on your work with pictures, would be great to see what you did and what you are going to do with the sump.
Thanks a lot.
Regards.
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  #4  
Old 6th January 2013, 01:40 PM
Oscar Oscar is offline
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I love reading random posts about a problem I haven't gotten to yet!

Will be making a note of this for when I eventually get round to working on the gearbox.

Quick question, (haven't got the gearbox handy for a peek) are those 2 mounts used or are they just extras for a different setup? I'm a bit cautious about cutting off any mounting points if they're needed!
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Old 6th January 2013, 03:54 PM
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deezee deezee is offline
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I chopped the two lower gearbox bolt holes out of my sump when i reduced it by 35mm. I'm using sierra dohc 8v sump on my engine. I'm using the type 9 gearbox though. Engine is solid. Its ok without using those bottom sump to gearbox mounts.
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  #6  
Old 6th January 2013, 05:46 PM
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voucht voucht is offline
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I second Deezee : assuming that the type 9 has no lower mount points, removing the ones from the MT75 for ground clearance seems to be OK. It is necessary anyway to shorten the sump.

Speaking of that Deezee, how did you shorten your DOHC oil sump? Do you have pictures of it you could post here please? Did you do it yourself?

Thank you
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  #7  
Old 6th January 2013, 05:57 PM
Matthew Matthew is offline
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Hopefully losing the bottom 2 bolts isn't going to cause a problem. There are another 2 just above that I've retained as you can see in this picture



Once the sump has been cut back the end of the bellhousing will be flush with the bottom of the sump.

Matt
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