TwinTurbos Build Diary....

[twinturbo]

As some of you know, I am trying to resist touching the growing mountain of parts due to other projects that need finishing..

Our MK1 Golf is ready for the road after 29 months, It's not how I wanted it returned to the road but we need a second car as we have been struggling since the Mondeo Failed it's MOT in Jan.

My 1987 Sierra Sapphire, Needs to be ready for FordFair in Early August. I think this will just make it, but will not be finished

My 1989 XR4x4 Turbo Technics. Is on hold till everything else is done...

So I should not be working on the Roadster at all, but it got the better of me on Saturday/Sunday.. Whilst trying to look after the kids I also cleaned, sprayed and bushed up most of the wishbones. Not completed the job yet as I ran out of £Land spray cans. going to do a lot of layers. I did a bit of trial fitting. My Spax shox are going to need some new bushes by the looks as they seem to be 11mm DIA tubes, odd???

We pushed the chassis into the garage too on it's make shift trolly. I have started cleanign up the base rails for painting before fitting the floor, I will do this when the weather outside is no go for working on the other cars.

I am also picking up 3 spare V6's in a couple of weeks, one has just come out as a runner so this will be going in the roadster.




TT

[gingea1pom]

TT,

That’s great, I knew it would get the better of you, taking your lead I think I will sack the head light mounts and spray my wishbones also.

Good to see the build, of sorts, is progressing.

Cheers Ginge

[twinturbo]

No pics uploaded but. I Swung one of the spare engines over the bay. It was never going to fit as it still has the front 4x4 gear. However it looks like it shoudl go in ok. should be enoughlength too.

Trial fited the wishbones and came across an issue with the mounts, these will need easing as they are too narrow.

Chassis is now on it's side and the passenger chassis rails have been cleaned up and sprayed ready for cutting the floorpan ( 2mm Ali tread plate ) which I am going to cut down to length and widthish tonight.

TT

[twinturbo]

Floors Phase 1.

Passenger floor almost cut, just the front side cut to do. I started with the Jigsaw but got a bit frisky and the blade got clogged with fused ali... So I went onto the trusty old Scorpion Repo Saw which actually did a pretty good job.




Only spent about half an hour as it was almost 9pm and don't want to annoy the neighbours.

TT

[davidimurray]

Looking good TT - I've just cut my floor out and used a 1mm stainless cutting disc on the angry grinder as a few people suggested. I was amazed at how easy and controllable it was to cut the sheet. I'm actually looking forward to cutting the rest of the panels out

[twinturbo]

Clecos turned up, was going to bring the rivets , seal and drill bits back from work but I got stuck for 4 hrs trying to recover the e-mail of a user who deleted it ( we normaly don't bother ) and by the time I left the office the roadster bits slipped my mind.

But I had 1 4mm drill bit, so I have made a pilot Jig, it's only got two pilot holes at present I will add a few more to save having to move it over and over. And with that I have drilled 3 of the 100 Passenger holes and put in the wonderful Clecos... YAYA!!

TT

[twinturbo]

Tonight...

Drivers bulkhead lined up and a few welds put in, need to clean up a bit more before finishing the welds. Will try and get that done tomorrow.

I checked that the pedal box had a chance of fitting and it was spot on just need to drill the hole for the master cylinder. and the mounting holes.

Last on tonight's list was getting the rear tub panel into place, it had previously been trial fitted, but now with the ally tunnel and Deamon Gunge it would not fit, so a little metal was removed to get it to slide in.

TT

[Bonzo]

Sounds like you are coming on nicely TT

Glad you have made that post about you evening's work as it has reminded me of a couple of small jobs that I can get done whilst waiting to paint to harden

[twinturbo]

Got some packs of fitting on order and a Rivnut Gun.

Tonight I made the hole for the master cylinder, and yesterday not a lot..

Little steps, chipping away..

TT

[Bonzo]

Every job, no matter how small is one less to do

Been paying dividends for me recently,try to do at least one thing every day