Haynes Forums  

Go Back   Haynes Forums > Haynes Roadster Forums > General discussion
FAQ Members List Calendar Search Today's Posts Mark Forums Read

Reply
 
Thread Tools Display Modes
  #11  
Old 24th July 2013, 01:17 AM
alga's Avatar
alga alga is offline
Senior Member
 
Join Date: Feb 2009
Location: Vilnius, Lithuania
Posts: 1,249
Default

Here's the photo of the obvious chassis damage:



Another place was the upper wishbone, both tubes were bent.

With some friends and lots of brute force we got the geometry roughly back in line and I drove the roadster home.
__________________
Albert
Haynes Roadster FAQ | Haynes Builder Locations
Gallery, build thread in Lithuanian / via Google Translate.
Reply With Quote
  #12  
Old 27th August 2013, 10:29 AM
jason 82 jason 82 is offline
Senior Member
 
Join Date: Feb 2012
Location: Coleford
Posts: 354
Default

That is way mad way to test your welds !
Reply With Quote
  #13  
Old 28th August 2013, 09:48 PM
alga's Avatar
alga alga is offline
Senior Member
 
Join Date: Feb 2009
Location: Vilnius, Lithuania
Posts: 1,249
Default

Fixed her up about 2 weeks ago. Now got around to uploading the pics:

Here's the assessment of how the chassis was deformed (click for large):



I cut out and replaced the whole rail that was bent:


__________________
Albert
Haynes Roadster FAQ | Haynes Builder Locations
Gallery, build thread in Lithuanian / via Google Translate.
Reply With Quote
  #14  
Old 28th August 2013, 09:55 PM
alga's Avatar
alga alga is offline
Senior Member
 
Join Date: Feb 2009
Location: Vilnius, Lithuania
Posts: 1,249
Default

The right lower brackets still looked parallel to the centreline, even thouth it's hard to gauge it. So I made jigs to weld the opposite brackets parallel to those two:






I also replaced the rear upper wishbone bracket, as it's been bent to the outside by ~5 mm. Cutting the old bracket out was tricky, but possible.


Afterwards I painted the new metal, then it took me 3 nights to reassemble the car from this state:




And I mean nights, from midnight till 5-6am! But I had it done in time for that slalom event!

http://www.youtube.com/watch?v=cbR0QetHxIs
__________________
Albert
Haynes Roadster FAQ | Haynes Builder Locations
Gallery, build thread in Lithuanian / via Google Translate.
Reply With Quote
  #15  
Old 29th August 2013, 06:00 PM
flyerncle flyerncle is offline
Senior Member
 
Join Date: Mar 2008
Location: gateshead,near cobbly bit of A1 North
Posts: 3,188
Default

Steering wheel is on the wrong side,that explains everything
Seriously,it shows how well made your car is Albert and how strong the design is.
__________________
Cost : Little as possible.
Thanks : To those who by their generosity my build has progressed.
Its a handmade sports car not a flaming kit car !!!


If at first you dont succeed,avoid skydiving...

No parachute require to freefall,only if you want to do it twice.
Reply With Quote
Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT +1. The time now is 02:25 PM.


Powered by vBulletin® Version 3.6.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.