New Pedal Box

[voucht]

Hello everyone,
I've kept it a little bit secret for one month now, as I wanted to finish it before showing it and I was note sure I could go to the end . I've actually redrawn the pedal box of the book, and now it is finished. Of course, I got a lot of inspirations from the pedal box of the book, and from other existing pedal boxes, but my idea was: why cutting new plates, order them laser-cut, when at this stage of the building, we have so much left overs of tubes. And why not using the leftovers of 20mm round section tube instead of a 28mm for the pivot of the pedals? Furthermore, the position of the driver in the Roadster is closer to a single seater than to a sedan. So why not having a single seater-like pedal box, with square tubular section pedals in a vertical position? of course, this gave a lot of changes in the geometry and I had to adapt every single element of the pedal box to this new design. But it was passionating to do it, and now the pedal box actually exists .
Here are a few pics. All the details and a lot of other pictures on my blog. Unfortunately, I haven't written the “English subtitles” yet, but they are coming. Anyway, hopefully pictures are talking by themselves (or you can practice your French )

http://vouchtroadster.blogspot.se/20...edal-box1.html

All comments are welcome !
Thank you.
Sylvain

MyPedalBox03.jpg

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[HandyAndy]

Sylvain
That is very nice indeed
I like the adjustability you have built into it

very nice work

cheers
andy

[twinturbo]

Neat Idea, Less chance of flex on the pedal which is a known issue.

It would be good to have the full guide in the amendments section.

the roadster is a bit like "OpenSource" software in the computer world, where people contribute to the further improvement and advancement of the design.

TT

[K4KEV]

HASTA LA VISTA .....BABY.....built for Arnie
innovation dude ....nice one Sylvain.

[voucht]

Thank you for the comment Andy, very nice to hear, especially from you
TT, yes, I'm all for Open Source softwares and I'm a big defender of them (I used Blender 3D and Inkscape to draw the pedal box), and I like this conception applied to the Roadster. So yes, of course I'll share the design (if people are interested ?). I'll prepare a file with all the specs of the pedal box, and we'll see with you guys and the moderators if we put it in the amendments section, as I think it is more than an amendment because all the dimensions change with the straight pedal arms.
Ah ah ah Kev, yes, heavy duty Terminator thingy : you can drive it with your Steel Toe Dr Marteens shoes ! Thanks mate

[mgglep]

Hi there this looks good, this solves the problem that i faced which was cutting the 5mm plates for the pedals neatly without the use of heavy machinery

[flyerncle]

Brilliant piece of work and "recycling",I wonder that no one has used one piece of plate for the whole pedal box and column mount.

[voucht]

Hi,
I finally finished the construction guide of the pedal box with explanations, all measurements and so on. It is for now available for free download on Google document at this link:
https://docs.google.com/open?id=0B-i...WdrUEhtZjZHalk

1:1 scaled svg and pdf files are available on request by email.

I want to apology for my English in the guide, you know I'm French...
If anyone wants to help me tu put it in a better English, I can send the text files for correction and reintegrate them in the guide.

Thank you
Sylvain

[voucht]

Hi,
Just a conclusion to this thread by showing pictures of the finished Pedal-Box, with master cylinder installed, panted and with 3M anti-slide tape (sorry, I don't know if it is the proper word) on the clutch and brake pedal foot pads as it is compulsory here, in Sweden.

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I'm not happy with the result of the painting (glossy black Hammerite), as you see the brush marks, and it easily makes drops. But it is done now, and the Pedal-Box will not be the most visible part of the car

But the 3M tape is outstanding

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[Deanno]

My Pedal box all done just waiting to get the master cylinder and thenget it painted.

One item i have changed is the M6 nut welded on the bottom of each pedal, I used 25 x 25 x 6mm plate rounded off and tapped an M6 hole as the nuts were melting through. plus it gave me a bit more room for a lock nut.

Cheers again for the drawing.
Dean