MX5 Donor, Using as a Donor/problems/solutions/advice Info

[robo]

Is that kick in the lower wisbone a good idea? It has to be compromised in strength with the set in it and the angle of that tortured track rod end looks less than comfy. I am not knocking it but merely pointing out that from an engineering point of view its less than ideal. It might just be the angle of the shot.

Bob

[Talonmotorsport]

That's the correct MX5 track rod end for the MX5 upright although I don't think it had the top wishbone in place.
I take on board what your saying about the bend and it's been discussed before but it's done with a 25mm tube former so it's as clean as the bend can be.
I looked at the bend in the lower wishbone and came to these conclusions:
the chassis bracket is welded to a 1.5mm walled box section in some cases
the load acts on both ends of the wishbones not in the middle, if any load is transfered through the bend the pivots have siezed
if worried up the material to 3mm wall